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Rammed Earth Board
KASARO
MCM Flexible Faux Stone Wall Panels (Rammed Earth Board Series) seamlessly blend the rustic, substantial character of ancient rammed earth walls with the exceptional performance of modern flexible materials. They feature the layered texture, mottled finish, and warm, earthy tones characteristic of earthen architecture, while completely eliminating the inherent drawbacks of traditional rammed earth walls—such as cracking, susceptibility to water erosion, excessive weight, and lengthy construction cycles.
Whether used as exterior walls for high-end bed-and-breakfasts, feature walls in commercial spaces, or as a Wabi-Sabi-style backdrop indoors, this product offers five key advantages: lightweight, flexible, fire-resistant, water-resistant, and easy to install.
KASARO offers both standard and custom size options to flexibly meet the needs of different projects:
Specification Type | Dimensions (Length × Width) | Thickness | Applications |
Standard Specification① | 1200 × 600 mm | 3 – 5 mm | Small to medium-sized walls, accent walls, column cladding |
Standard Specification ② | 1200 × 3000 mm | 3 – 5 mm | Large-scale walls, full-panel installation, reduced joint lines |
The 1200×3000mm large panels allow for a seamless rammed earth effect across an entire wall, creating a more cohesive and unified visual appearance.
The thickness is only 3–5 mm, and the weight is about 3–6 kg/㎡, which is more than 50% lighter than that of solid wood clapboard (about 10–15 kg/㎡), and the wall load is not increased, so the old house is directly rebuilt on the wall.
It can bend and fit the curved surfaces such as cylinders, arc walls, arches, domes, etc., and the minimum bending radius can reach 200 mm Soft porcelain can easily finish the arc wood grain that wood can't achieve.
National A fire protection certification, which is non-combustible, non-molten, and does not produce toxic smoke in case of fire, completely solving the fire hazard of solid wood decoration.
Waterproof and moisture-proof, with low water absorption rate, water-repellent surface, no rot, mildew and deformation, and can be used in wet environments such as balconies, dry areas of bathrooms and basements.
Weather resistance and UV resistance, no fading and pulverization after artificial aging test for 2000 hours, excellent UV resistance, no discoloration under direct outdoor sunlight, and adaptability to temperature difference environment of -40℃ to +80℃.
Here is no need for painting, waxing and anti-corrosion treatment, the surface is easy to clean, and it can be wiped with wet cloth, with a service life of more than 20 years and zero maintenance cost.
Green and ECO-friendly. The raw materials of building materials contain natural soil and industrial solid waste, and the production energy consumption is much lower than that of traditional building materials. There is no formaldehyde, benzene and TVOC, so it can be installed and lived immediately.
It can be directly pasted on cement walls, old ceramic tiles, painted surfaces, gypsum boards, blockboards and other basic surfaces, and the construction period can be shortened by 70-90% without removing the old decorative surface, and it can be operated by ordinary carpenters or bricklayers.
Customization Options | Available Range | Description |
|---|---|---|
Rammed Earth Textures | Layered texture / Mottled texture / Scratched texture / Hand-tamped texture / Weathered texture | Simulates various rammed earth techniques and the texture of different eras |
Color | By Pantone color code / Customer physical sample | Customizable options range from loess, reddish-brown, and ochre to gray, white, black, and more |
Dimensions | Fully customizable (max. 1200×3000mm) | Cutting plans can be optimized based on wall module dimensions |
Thickness | 2 – 6 mm | Standard recommendation: 3–5 mm, custom thicknesses available upon request |
Surface Texture | Fine grit / Medium grit / Coarse grit / Grainy texture | Coarse grit provides a texture closer to the rough feel of original rammed earth |
With a thickness of just 3–5 mm and a weight of approximately 3–6 kg/m², this product is over 95% lighter than traditional rammed earth walls (approximately 150–200 kg/m²). It requires no structural reinforcement and can be installed on standard walls.
Can be bent to fit curved surfaces such as columns, arched walls, arches, and domes, with a minimum bending radius of 200 mm. Soft Ceramics effortlessly achieves curved rammed earth effects that traditional rammed earth cannot.
National Class A fire certification: non-combustible, does not melt or drip, and does not emit toxic fumes when exposed to fire. Suitable for all buildings with strict fire safety requirements.
Waterproof and water-resistant: the surface repels water, and the material does not peel or powder when washed by rain. This completely solves the age-old problem of traditional rammed earth walls being “water-sensitive,” making it suitable for outdoor exterior walls and humid environments.
Freeze-thaw resistant, withstanding over 100 freeze-thaw cycles (equivalent to 50–80 years). After 2,000 hours of accelerated aging testing, it shows no powdering or fading, and withstands temperature fluctuations from -40°C to +80°C
Crack-resistant: Modified with polymer materials, it completely resolves the cracking issues common in traditional rammed earth. It exhibits no shrinkage, no cracking, and no peeling, with a service life of over 30 years.
Breathable and eco-friendly: With a water vapor permeability of approximately 0.35 g/(m²·h), moisture from the wall can naturally escape, helping to regulate indoor humidity.
The raw materials contain natural clay and are free of formaldehyde and VOCs.
Extremely fast installation; can be directly applied to cement walls, old tiles, painted surfaces, drywall, insulation layers, and other substrates without removing existing finishes. Construction time is reduced by over 90%. While traditional rammed earth requires months of construction, soft ceramic tiles take only a few days.
Advantages | Details |
4 fully automated production lines | Full automation of the entire process—from ingredient mixing, shaping, baking, and cutting to packaging—ensures high product consistency and minimizes human error |
Adequate annual production capacity | Capable of handling multiple medium- to large-scale project orders simultaneously, withstanding the pressure of surges during peak seasons |
Stable and Reliable Delivery Times | Automated production combined with a scientific scheduling system ensures an on-time delivery rate of over 99%, preventing delays from impacting customer project timelines |
Rapid Emergency Response | In-house production lines allow for flexible capacity allocation; urgent orders can be shipped within 7–15 days |
Key Advantages | Details |
Extensive Design Collection | Features a wide range of finishes, including brick, stone, wood grain, leather grain, and exposed concrete effects, to meet diverse style requirements |
Highly Realistic Textures | Utilizing precision molds and temperature-controlled molding technology, the grout lines, surface texture, and weathered effects are so realistic that they are virtually indistinguishable from the real thing |
Custom Development Support | We can customize specific colors, textures, and dimensions based on customer-provided samples or drawings to create unique products |
Continuous Innovation | Keeping pace with domestic and international decor trends, we launch new designs every quarter to maintain the vitality of our product line |
Advantage | Details |
Class A Fire Resistance | The product meets the national Class A2 fire resistance standard and is suitable for use on exterior walls of high-rise buildings and in areas with high foot traffic. |
Excellent Weather Resistance | Withstands over 100 freeze-thaw cycles and 2,000 hours of accelerated aging testing; comes with a 20–30-year warranty |
Lightweight and Flexible | Thickness ranges from 2–4 mm, with a weight of 3–6 kg/m². The material can be bent to conform to curved walls, ensuring safe and efficient installation |
Eco-Friendly | Raw materials include natural clay and industrial solid waste. The production process is low-carbon and energy-efficient, and the product is 100% recyclable |
Advantage | Details |
Years of International Trade Experience | KASARO products are exported to numerous countries and regions, including Europe, the Americas, Southeast Asia, and the Middle East. We are well-versed in the building material import standards of various countries. |
Complete Export Certifications | KASARO can provide international testing and certification such as CE, ASTM, and SGS, ensuring a smooth customs clearance process. |
Professional International Trade Team | KASARO provide end-to-end support from quoting, prototyping, and production to customs clearance and ocean freight, ensuring efficient communication and prompt responses |
Comprehensive After-Sales Support | KASARO offer one-stop services including installation guidance, technical support, and compensation for quality issues |
Safe and Reliable Packaging | KASARO use reinforced pallets and moisture-proof packaging designed for long-distance ocean transport, keeping the damage rate below 1% |
